2nd-Generation Talalay Process

01

Compounding

Mix top-quality latex and non-toxic raw materials.
02

Molding

Inject into the specialized aluminum mold with needed filling ratio.
03

Vacuum

Seal the mold and evacuate the air to expand latex instantly and evenly to fill the entire mold.
04

-45℃ Freezing

Rapidly cooled to -45℃, locks the honeycomb-like open-cell structure of the latex foam and maintains stability.
05

CO₂ Treatment

Inject CO₂ and keep shape still.
06

Heat Up

Heated to above 110°C.
07

Washing

Once demolded, purify the surface of all residues, revealing its impeccable form.
08

Drying

Radio Frequency Drying - operates on a principle similar to that of a microwave oven.
09

Quality Testing

Last but not the least, each product undergoes a comprehensive quality inspection.

Why Choose A Lapll Talalay Pillow？

Updated Process

1.-45°C low-temperature shaping, physical foaming, “Cell-wall breaking” effect, unlocking molecules.
2.Improved process, effectively reducing energy consumption and providing cost advantages.
3.Automated production equipment, capable of mass production.

Toxic Substances Free

Uses "vacuum freezing + physical foaming" to replace chemical foaming agents, the process is more complex and environmentally friendly, safe and healthy

Elasticity & Toughness

1. Excellent elasticity, open-cell latex molecular structure, effectively maintains the natural curve of the head and neck, providing even support
2. High toughness, strong tensile strength, and not easily damaged

Breathability

Adopting ultra-cold foaming technology, with an open-cell rate of up to 99.9%, blasting 250,000+ micropores per pillow to create a full-domain honeycomb 3D ventilation network. The pillow breathes like it’s alive, staying so dry you’ll forget the word “sweaty” exists!